EXPO-LINK LTD. +7 495 9874270 www.papservice.com
Производитель - Walmsley. Восстановлена в 1980 году.
Обрезная ширина бумажного полотна - 5450 mm. Производственная скорость - 600 м/мин.
Плотность - 50-150 g/m2.
Производительность - 260 т/сут.
Продукция - Тестлайнер.
Основные части бумагоделательной машины:
- система подготовки массы;
- короткая циркуляция;
- бумагоделательная машина;
- электрические двигатели;
- пакет
документов - рисунки, схемы машины и проч.
(все копии доступны).
Фотографии
можно посмотреть здесь
A.
Techinical information general.
Manufacturer
Walmsley Year
not known (rebuilt 1980) Trim
width 5450 mm Design speed 600 m/min Substance
range 50
- 150
g/m2 Production 260 TPD
Ash
content 10 - 25 %
B.The
limits of the sale.
The
delivery covers a complete paper machine including following
main sections:
-
stock and system from the machine chest
-
short circulation
-
paper machine
-
electrical drives
-
collection of documents: drawings, machine cards e.t.c
-
All available spears
C.Main
machinery and equipment.
1.
Stock and additives proportioning
1.2
Disc refiner: Enso-Gutzeit, Sutherland AB42 592
r/min
Motor:
Strömberg HTUT-10010 600
kw 6000 v 592 r/min 2(22)
1.2.3.
Refiners: Tampella Hydrafiner 1 (nos. 1 and 2) 2 pcs
10
- 70 TPD cons. 4 - 6 %
Motors:
No. 1 No. 2 Strömberg,
HZBR- 862 and HXUB-635 2 pcs
145
kw 160 kw 500 v 500 v 1485 r/min 1486 r/min
CONFLO
- JC - 01 SUNDS DEFIBRATOR 2 pcs
MOTORS:
M2 BA 355 SMB 6 B3 2pcs 250
kw 992 r/min 500 v
Instrumentation:
-EIJC
1.3
Waste pulp
1.3.2
Vibrating screen: 5 - 1 - 003
Wärtsilä.
Johnson MB -1 (Aisi 136)
Motor:
Strömberg, HZUR-0932 2,2
kw 500 V 1420 r/min
1.4.
Additives
1.4.1
Fillers: Level
cistern (Aisi 136)
Instrumentation:
-
FFIC
1.4.2.
Colours:
-2
colours
Instrumentation:
- FFIC
2. Short circulation
2.1.1.
Mixing chest:
Mixer:
A.Ahlström, CI - R 90 E, (Aisi 136) 3(22)
Motor:
Strömberg, HXUR-408 22
kw 500 v 972 r/min
Pump:
A.Ahlström, M - L 20 P, (Aisi 136) 7000
dm3/min h = 33 m H20
Motor:
Strömberg, HZUR-562 50
kw 500 v 1480 r/min
Instrumentation: -
CsIC
2.1.2
Machine chest:
Mixer:
A.Ahlström, CI - R 90 E, (Aisi 136)
Motor:
Strömberg, HXUR-408 22
kw 500 v 972 r/min
Pump:
A.Ahlström, TNL-20, (Aisi 136) 8000
dm3/min h = 18 m H20
Motor:
Strömberg, HZUR-408 37
kw 500 v 1500 r/min 2.1.3.
Level box (Aisi 136):
Instrumentation.
-
LR
-
FR
-
FAI
-
GHI 4(22)
2.2.1.
Wire pit, (Aisi 136): LK 1 VIIRAKAIVO
-
55 M3
Instrumentation: -
LIRC 2.2.2
Centry cleaners:
Enso-Gutzeit,
Bauer-Cleaner
I
- stage:
B
- C 623-4 15pcs
Feeding
pump: A.Ahlström,
pv-2
32000
dm3/min h = 42 m H20
Motor:
Strömberg, HZBR/E-1093
410
kw 500 v 990 r/min
Reject
tank (stainless steel): 2,2
m3
Vacuum
pump, A.Ahlström, Nash H5
Motor:
Strömberg, HZUR-442 15
kw 500 v 1454 r/min
Instrumentation:
-
LRC II - stage:
B
- C 623 - 4 K
Feeding
pump: 3 pcs
A.Ahlström,
Z - L 20 RI (Aisi 136)
7000
dm3/min h = 38 m H20 5(22)
Motor:Strömberg,
HZUR-642 66
kw 500 v 1484 r/min
Reject
cistern (Stainless steel): 3,2
m3
Instrumentation:
-
LIC
III
- stage:
B
- C 623-4 2pcs
Feeding
pump:
A.Ahlström,
M - L 15S
3000
dm3/min h = 48 m H20
Motor:
Strömberg, HZUR-642 66
kw 500 v 1470 r/min
Reject
cistern (Aisi 136): 5 - 2 - 003 2
m3
Reject
pump: 5 - 3 - 014
A.Ahlström,
THL-10 1200
dm3/min h = 20 H20
Motor:
Strömberg. HZUR-313 7,5
kw 500 v 1500 r/min
Instrumentaion: -
LC
2.3.
Headbox feeding
2.3.1.
Headbox feeding pump:
A.Ahlström.
Z - X 60 U - 2 (Aisi 136)
50
000 dm3/min h = 10 m H20 6(22)
Gear
box: Santasalo, 1K 45
Motor:
Strömberg, GNAU-6333
180
kw 600 v (D.C.) 1500-1800 r/min
2.3.2
Pressure screens:
Jylhävaara,
JS-280-2
60
000 dm3/min 2 pcs 2,79
m2 (screen area)
Motors:
2 pcs Strömberg, HXUR-455 37
kw 500 v 982 r/min
Reject
cistern: LK2 4 m3
Reject
pump: A.Ahlström, M - K 20 NI 5000
dm3/min h = 18 m H20
Motor:
Strömberg, HZUR-408 37 kw 500v
1472 r/min
Instrumentation: -
LCZ
Reject
screen: 15 - 1 - 004 Tampella,
Selectifier 24P
Motor:
Strömberg, HZUR-3172 11
kw 500 v 1440 r/min 7(22)
2.4.
White water.
2.4.1.
white water pit 10 m3 (Aisi136)
Pumps:
(Wire pit level control and dilution water to the centry cleaners)
1.
A.Ahlström, PL - 4 5000
dm3/min h = 36 m H20
Motor:
Strömberg, HZUR-562 50
kw 500 v 1470 r/min
2.
A.Ahlström, TLN-15 6000
dm3/min, 17 m H20
Motor:
Strömberg, HXUR-405 22
kw 500 v 1465 r/min
Instrumentation: -
LIRC
2.4.2
Kratzer: Sludge
pumps: 5 - 3 - 055 (3 pcs)
1.A.Ahlström,
TLN-15 6000
dm3/min h = 17 m H20
Motor:
Strömberg, HXUR-405 30
kw 500 v 1465 r/min
2.
-3.A.Ahlström, PL- 4 5 - 3 - 056 and 5 - 3 - 057 7000
dm3/min h = 36 m H20 8(22)
Motors:
Strömberg, HZUR-642 66
kw 500 v 1484 r/min
Water
pumps: (2 pcs)
1.
Enso-Gutzeit, 100/150 RKH 350 RT 5 - 3 - 043 2300
dm3/min h = 38 m
Motor:
Strömberg, HZUR-462 24
kw 500 v 1466 r/min
2.
A.Ahlström, M - K 15 P 5 - 3 - 044 2000
dm3 h = 40 m H20
Motor:
Strömberg, HZUR-542 30
kw 500 v 1470 r/min
Instrumentation:
-
LR and LI
-
TI
-
FRQ
2.4.3.
Spraywater tank ( 5 m3, Aisi 136)
Sweco-screen,
1200
Motor:
1 hp 1500 r/min
Pump:
A.Ahlström, KHP-10 1500
dm3 h = 45 M H20 9(22)
Motor:
Strömberg, HZUR-405 22
kw 500 v 1460 r/min
Instrumentation:
-
LIC
-
PA
2.4.4.
Waste pit under the wire M1
Mixer:
A.Ahlström, CIL-V110-1
Motor:
Strömberg, HZUR-664 37
kw 500 v 736 r/min
Pumps:
(2pcs)
1.
A.Ahlström, M - K 20 N 5 - 3 - 9 7000
dm3/min h = 17 m H20
Motor:
Strömberg. HZUR-562 90
kw 500 v 1480 r/min
2.
A.Ahlström, M - K 20 N 5 - 3 -10 1500
dm3/min h = 35 m H20
Motor:
Strömberg, HXUR-348 22
kw 500 v 1460 r/min
Instrumentaition: -
LIRC 10(22)
3. Paper machine
3.1.
Wet end
3.1.1.
Headbox:
The
headbox was delivered by Valmet 1960 and moved over to PM 5 1980. It
is air bed type with 3 rectifiers. The level and head are controlled
by Measurex 2001-system.
-
Hydraulic capacity 58 700 dm3/min
-
Planed speed 900 m/min
-
Flowout width 5750 mm
-
Lip opening 10 - 30 mm
-
Moveable upper lip, -50 - +30 mm ( o = the middle of the breast roll)
-
Rectifiers:
-
Liproll D = 356 mm
-
Middle roll D = 581 mm
-
Back roll D = 257, 5 mm
Motors:
AEG, GK-47 (D.C.)
0
- 8 kw 0 - 300 v 1200 r/min
Instrumentation:
-
PR
-
PRC
-
PAI
-
LRIC
-
PAO
-
PA
-
PIZC
3.1.2.
Wire section:
Wire
section is rebuild by Valmet in 1980. The forming table is run out
type. All the lists and covers are ceramic.
-
3 - list wire table 1 pc
-
4 - list deflector 1 pc
-
2 - list deflector 3 pcs
-
1 - list deflector 13 pcs
-
6 - list deflector 2 pc
-
7 - list deflector 1 pc
-
went suction box ( width 832 mm) 1 pc
-
Suction box (width 400 mm) 6pc 11(22)
-
Dandy roll : Andreas Kufferath,
D
= 1200 mm L = 6130 mm
-
Dandy roll is non deflection type, covered with Black Diamand.
D
= 800 mm L = 6100 mm
-
Suction couch roll: D = 1120 mm L = 6090 mm
Motor:
AEG, G 109/4 (D.C.) 260
- 400 kw 600 v 1200r/min
Gear
box: Valmet 1G-450 (5,240 :1)
-
Wire drive roll covered with Fabmate (15 P&J):
D
= 800 mm L = 6100 mm
Motor:
Strömberg, GRAU-7142 (D.C.) 400,1 - 800 kw
600
v 1700 r/min
Gear
box. Valmet: 1G-400 (5,000 : 1)
-
Wire return roll (Black Diamant cover):
D
= 614 mm L = 6100 mm
Motor:
AEG, G - 87 (D.C) 30,1,
- 60 kw 600 v 1200 r/min
-
Wire leading rolls (Black Diamant) 3 pcs
D
= 510 mm L = 6100 mm Inside stretchers.
-
Automatic stretching roll (Black Diamant)
D
= 614 mm L = 6100 mm
-
Wire quiding roll ( automatic, Black Diamant)
D
= 614 mm L = 6100 mm
Wire
measures:Bronze
Plastic
L
= 42450 mm 42300 mm w = 5950 mm 5950 mm
3.1.3
Press section: Press
section was rebuilt by Valmet in 1968 and 1978. There are 3 suction
presses: 1. press is a reverse press and 2.and 3. are strigth trough
presses:
1.
Press:
-
Pick-up roll:D
= 810 mm L = 5945 mm
Motor:
ASEA, LD 29 (D.C.) 30,1,
- 60 kw 550 v 1200 r/min
Gear
box: ASEA, UH-15 n1/n2
= 1200 r/min/216 r/min
-Suction
roll: D
= 951 mm L = 5982 mm
Al
-Br. mantel covered wit Resisto - rubber (25 P&J).
Motor: ASEA,
K-14 (D.C.) 140,1
- 210 kw 550 v 1300 r/min
Gear
box: ASEA, UH-15 n1/n2
= 1300/150,5 r/min 13(22)
-
Granite roll:
D
= 850 mm L = 5790 mm
Motor:
ASEA, LAC 225 (D.C.) 15,1,
-30 kw 550 v 1700 r/min
Gear
box: Santasalo, 2 KL 35 8,5926
: 1
-
Paper roll (after the press):
D
= 305 mm L = 6080 mm
-
Felt rolls:
-
Outside felt leading roll
D
= 402 mm L = 6030 mm
-
Felt starching roll
D
= 403 mm L = 6030 mm
-
Felt quiding roll (automatic)
D
= 402 mm L = 6030 mm
-
Felt leading roll
D
= 370 mm L = 6030 mm
-
Mount-Hope roll
D
= 210 mm L = 6100 mm
-
Felt suction boxes ( turnable with airmotors) 3 pcs
-
suction area 20 x 5870 mm
Ceramic
lists
-
Spray pipes
-
1 oscillating high pressure pipe
-
2 felt wetting spray pipes
-
Felt measures 24,9 x 5,9 m 14(22)
2.
Press:
-
Suction roll
D
= 1124 mm L = 6000 mm
Al-Br
mantel rubber covered (35 P&J)
Motor:
7670 355 S 3 B 3
160
kw 500 v 992 r/min Gear
box: Santasalo 1045 7,6:
1
-
Granite roll
D
= 1000 mm L = 5900 mm
Motor:
ASEA, LAC 225 (D. C.) 15,1
- 30 kw 550 v 1700 r/min
Gear
box: Santasalo, 2 KL 35 10,09
: 1
-
Felt leading rolls 6pcs
D
= 303 mm L = 6030 mm
D
= 372 mm L = 6030 mm
D
= 371 mm L = 6030 mm
D
= 361 mm L = 6030 mm
A
roll is the vertical felt stretcher.
-
A felt suction box (turnable with an airmotor)
-
Felt measures: 20,3 x 5,9 m
-
Suction area 20 x 5870mm
3.
Press
-
Suction roll: D
= 1124 mm L = 6000 mm
Al-
Br mantel rubber covered ( 35 P&J)
Motor:
2796 HXUR 712 G3 B3 160
kw 500 v 1500 r/min
Gear
box: Santasalo 1045 7,6
: 1
-
Granite roll: D
= 1000 mm L = 5900 mm
Motor.
Strömberg, HXUR-368 A2 (D.D.) 22
- 50 kw 500
v (sami- inverter) 1460
r/min
-
Felt leading rolls 6 pcs
D
= 402 mm L = 6030 mm
D
= 359 mm L = 6030 mm
D
= 304 mm L = 6030 mm
D
= 366 mm L = 6030 mm
D
= 375 mm L = 6030 mm
A
vertical felt stretcher.
-
A feltsuction box (turnable with an airmotor)
-
Suction area 20 x 5870 mm
-
Felt measures: 20,3 x 5,9 m
-
Paper leading roll (between 2. and 3. press) D
= 220 mm L = 6100 mm
Motor:
Strömberg, M2 AA132 S 6 (D.D.) 3kw
500 v (Sami-inverter) 1000 r/min
-
Paper leading roll (between 3. press and dryer part) D
= 711 mm L = 5868 mm
Motor:
ASEA, K 11 (D.C.) 30,1
- 60 kw 550 v 1350 r/min
Gear
box: ASEA, UH 5 1350
: 198 r/min
3.1.3.1.Vacuum-system
The
supplier of all the vacuum pumps is A.Ahlström.
2.
Pump: Nash CL-6002
Gear
box: Santasalo, 1040 3.024
: 1
Motor:
Strömberg, HXUR-712 250
kw 500 v 1486 r/min
3.
Pump: Nash CL-6002
Gear
box: Santasalo, 1040 3,024
: 1
Motor:
Strömberg, RABRT-1073 235
kw 500 v 980 r/min
5.
Pump: Nash CL-6003G
Gear
box in the pump.
Motor:
Strömberg, HXUR-712 G 2 250
kw 500 v 1485 r/min
6.
Pump: Nash CL-6002
Grear
box: Santasalo, 1040 3,024
: 1
Motor:
Strömberg, RABRT-1073 235
kw 500 v 980 r/min
7.
Pump: Nash CL-6001
Gear
box: Santasalo, 1040 3,024
: 1
Motor:
Strömberg, HZUR/E-715 315
kw 500 v 1488 r/min
Sealing
water system: Pumps:
A.Ahlström, M - K 15P-1 2 pcs 2500
dm3/min h = 35 m H20
Motors:
Strömberg, HZUR-405 2 pcs 22
kw 500 v 1460 r/min
Instrumetation
-
PRC
-
TIRC
3.1.4.
Drying section:
There
are 4 drive and 3 steam groups in the drying section. The cooling
cylinder has an own drive. Paper tailing happens with the tailing
ropes. In the first group is only the top felt.
-
Drying cylinder 49 pcs
-
Cooling cylinder 1 pcs
D
= 1524 mm L = 5588 mm
-
Felt leading rolls in use 93 pcs
-
3 bottom felts have a cleaning
device
delivered by Tamfelt. 3 pcs
-
Mechanical felt stretchers 7 pcs
The
drives: 2,
3, groups:
Motor:
Asea, K 15 (D.C.) 2 pcs
210,1
- 260 kw 550 v 1300 r/min
Gear
box: Asea, UK 50 4 pcs 1300
: 125 r/min
The
cooling cylinder: Motor:
Asea, LD 25 (D.C.) 35
kw 550 v 1200 r/min
Gear
box: Santasalo, 2 L 50 9,61
: 1
Complete
steam, condensate and heat recovery devices belong to the delivery.
Steam pressure is 2 bar
1
and 2 Groups:
Motor:
2 MBA 355 SM6 B3 2 pcs 250
kw 500 v 992 r/min
3.1.5.
Pope-reeler:
The
pope was supplied by Valmet 1975. D
= 1100 mm L = 5850 mm
Motor:
Asea, K 12 (D.C) 90,1
- 140 kw 550 v 1300 r/min
Gear
box: Santasalo , 20/00 7,779
: 1
Starter
(empty iron):
Motor:
Asea, LAK 160 LA (D.C.)
8,1
- 15 kw 570 v 1200 r/min
Paper
leading rolls before the pope-reeler:
D
= 240 mm L = 6200 mm
A
Wittler-roll:
D
= 240 mm L = 6200 mm
There
is also a weigh - device for the measure of gross production.
3.1.6.
VIB - moisturizer with 2 pumps and a blower.
3.1.7.
Measurex 2001 - system controls:
-
The headbox: pressure and level
-
Basis weight
-
Moisture
The
beam is located before the pope - reeler.
3.1.8.
Paper machine lubrication:
Dryer
cylinders bearings and gears are in oilcirculaton.other
crolls are grease-lubrigated.
3.1.9.
Machine - pulper:
Gruppers,
225 SR (cap. 170 -200 t/24 h)
Motor
.Strömberg, HZBR -942 185
kw 500 v 1500 r/min
Pump:
A.Ahlström, M - K 20 N 7000
dm3/min h = 20 H20
Motor:
Strömberg, HZUR - 642 66
kw 500 v 1480 r/min
Instrumentation:
-
LIC
-
HIJS
-
HIV 20(22)
Trim
blower:
Valmet
Pansio, HBD:D 20 X2-5-72
Motor:
Strömberg, HXUR - 408
37
kw 500 v 2940 r/min
3.2.3
Waste pulper: (common for the winder and s/c-calander)
Tampella,
Hydrapulper DA - 3000
-75
m3
-
40 t/24 h (cons. 2,5%)
Motor:
Strömberg, HZBR/E - 694 B5 140
kw 500 v 740 r/min
Pump:
A.Ahlström, M - K 15 P 3500
dm3/min 30 m H20
Motor:
Strömberg, HZUR - 542 37
kw 500 v 1472 r/min
4.
Spear rolls
4.
1 Wire section:
-
Wire drive roll TE 387 1 pcs
4.2.
Press section
1.
press suction roll TE 1610
1.
press granite roll TE1633
2.-3.
press suction roll 2 pcs
2.-3.
press granite roll TE 1618 and TE 1621 - Felt leading rolls 6 pcs
-
Levitystela 1 pcs
Dry
section : -Felt leading rolls 3 pcs 21(22)
5.
Electrical drives.
In
principle all electrical motors, drives, centrals e.t.c. belonging to
PM 5 are included to the delivery:
-
6 kv equipment, exept one oil-contactor.
-
Distribution converters 6 pcs
-
All field centrals
-
All thyristor drives
-
All inverter drives
-
All converter machines
-
All D.C. motors
-
All D.D. motors
-
All available spears
6.
The instrumentation
The
instrumentation is made with both pneumatic and electrical
instruments. The pneumatical control singnals are 0,2, - 1,0 bar and
electrical singnals 4 - 20 mA. The used instruments, see appendix no
4. 22(22)
APPENDICES
1. PAPER MACHINE DRAWING
2. PI - drawing (R - 28721)
3. STEAM AND CONDENSATE PI- drawing ( R - 24351)